Views: 0 Author: Site Editor Publish Time: 2025-03-11 Origin: Site
3 golden rules for choosing suitable models
1. Load matching formula: choose a model with rated load = daily maximum load × 1.2 (for example: a 1.2-ton model is required to carry 1 ton of goods)
2. Channel width calculation: the narrowest width of the handling path = forklift width + 30cm safety margin
3. Battery life strategy: lithium battery pallet trucks priority (supports 8 hours fast charging + 3000 cycles)
Key nodes for safe operation
1.Pre-start checklist
* Tire pressure ≥3.5bar
* Fork horizontal deviation <2°
* Emergency brake test passed
2. Loading golden triangle principle
* Cargo center of gravity ≤500mm from the root of the fork
* Stack height does not exceed 2/3 of the height of the shelf
* Single handling time recommendation <45 minutes (to prevent motor overheating)
Intelligent configuration solution to improve efficiency
*Add scanning module: Automatically identify goods through RFID (reduce verification time by 30%)
*Route planning system: Use WMS system to obtain the optimal route (case: a customer's efficiency increased by 27%)
*Multi-shift battery solution: It is recommended to prepare N+1 sets of batteries (N=number of shifts per day)
Maintenance cycle table
| Maintenance items | Daily | Weekly | Monthly |
| Hydraulic oil inspection | √ |
- | - |
| Chain lubrication | - | √ | - |
| Circuit detection | - | - | √ |
| （Maintenance manuals can be increased or decreased according to usage needs） |
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Cost optimization tips that must be read for purchasing decisions
Comparison table of leasing vs. purchasing
| Consideration dimensions | Leasing advantages | Purchasing advantages |
| Initial cost | As low as 10% down payment | Long-term amortization is more cost-effective |
| Maintenance responsibility | Suppliers are responsible for self-built | maintenance team |
| Applicable scenarios | Short-term projects/peak season supplements | Long-term stable demand |
3 core indicators of employee training
Job assessment standards
*Pallet positioning error <5cm (simulated practical test)
*Emergency braking response time <3 seconds
*Handling times per hour ≥90%
Energy management formula
Calculation of daily electricity cost:
(motor power kW × average daily usage hours × electricity price) + battery replacement cost/number of cycles
Example: 1.5kW motor works 6 hours a day, electricity cost is $0.1/kWh → daily cost ≈ $0.9
Real customer case
The results of an auto parts dealer:
*Pain point: The warehouse aisle is only 1.8 meters, which makes it difficult for traditional forklifts to turn around
*Solution: Use narrow-body electric forklifts (width 0.9 meters) + path planning system
Results:
*Handling efficiency increased by 41%
*Equipment collision accidents reduced by 67%
*ROI recovery period <14 months
